What is a Multi Gauging System?

Multi gauging system is an instrument that measures many parts of a component all at once. They are used for checking mechanical components of cars, planes, and other things that need to be perfect in size. These systems can measure static dimensions such as height, width, depth, diameter, flatness, distances etc. and dynamic parameters such as runout, profile, ovality, squareness etc. They can be used manually, partly automated with machines, or fully automated with machines. They have electronic tools, sensors, and computers with relevant softwares to make sure everything is made right.

Types of Multi Gauging Systems

Fixed Multi Gauging Systems:

These systems are designed for specific parts with fixed dimensions and tolerances. They usually consist of multiple gauges set up in a single fixture to measure several parameters simultaneously.

Modular Multi Gauging Systems:

These systems offer flexibility by allowing components or gauges to be easily swapped out or reconfigured to inspect different parts. Modular systems can be adjusted to accommodate changes in part design or inspection needs.

Contact Multi Gauging Systems:

These systems use physical probes, mechanical gauges, or sensors that make direct contact with the part to measure dimensions such as thickness, diameter, or depth etc.

Non-Contact Multi Gauging Systems:

These systems use air gauges, optical sensors, laser scanners, or cameras to measure parts without making physical contact. They are often used for delicate, soft, or sensitive materials where contact could cause damage.

Inline Multi Gauging Systems:

Integrated directly into the production line, these systems continuously monitor and measure parts as they are being manufactured. They allow real-time quality control without halting production.

Offline Multi Gauging Systems:

These systems are set up away from the production line and are used for batch inspections or quality checks. Parts are manually or semi-automatically brought to the system for inspection.

Portable Multi Gauging Systems:

These systems are compact, mobile, and can be easily moved around the production floor or to different locations. They often use wireless technology or handheld devices to gather measurement data.

Robotic Multi Gauging Systems:

These systems use robotic arms or automated machinery to position parts for inspection, handle multiple gauges, or move parts between different measurement stations.

Multi-Sensor Multi Gauging Systems:

These systems combine different types of sensors to measure various parameters in a single inspection process. They offer a combination of contact and non-contact measurement techniques.

Difference Between Manual, Semi-Automated and Fully-Automated Multi Gauging Systems

Manual Multi Gauging Systems:

• Human Involvement: There is high human involvement in manual multi gauging systems. Operators manually position the part and operate the gauges.
• Operation: The operator must manually place the part in the gauging fixture and read the measurements from the gauges. Each measurement might need to be taken individually, often using mechanical or digital gauges.
• Efficiency: Slower and more labour-intensive, but more cost-effective for smaller production volumes or custom inspection needs.
• Ideal For: Low-volume production or applications where flexibility and hands-on control are necessary.

Semi-Automated Multi Gauging Systems:

• Human Involvement: Moderate involvement of humans is required in a semi-automated gauging system. Operators load and unload parts, while the system performs some of the measurement tasks automatically.
• Operation: The operator manually loads the part into the system, and automated mechanisms (such as sensors or probes) take the measurements. Data may be automatically captured and processed.
• Efficiency: Faster than manual systems, offering a balance between automation and human oversight.
• Ideal For: Medium-volume production where some automation can improve efficiency without the need for full automation.

Fully Automated Multi Gauging Systems:

• Human Involvement: The system operates autonomously with very little to no manual intervention.
• Operation: The system fully automated part handling, measurement, and data collection. It may include robotic arms or conveyors to feed parts into the system, and all measurements are taken automatically with data processed in real-time.
• Efficiency:Highly efficient, capable of handling large volumes with consistent accuracy and speed.
• Ideal For:High-volume production environments, where speed, accuracy, and minimal downtime are essential.

How To Get Customised Multi Gauging Systems In Pune?

1. Determine the requirements and parameters that you want to test with the gauging automation systems
2. Send these Requirements to Task Gauges via WhatsApp or Email
3. We develop and design the system and manufacture the gauge that would fit your needs
4. Testing and Calibration is done to ensure that the machine is performing correctly
5. Installation and Support is provided after all the tests have been successful

Where Will You Get Custom Gauging Automation Systems

If you need Customised Multi Gauging Systems in Pune, go to Task. They make different types of measuring systems, like mechanical, electronic, and SPC (Statistical Process Control) systems. Their tools meet global standards and give accurate results.

Task is also known for good customer service and making local parts instead of importing them. They are a good choice for the automobile,auto ancillary, and aerospace industries. If you need custom gauges or special electronic gauges, Task is a trusted company in Pune.

Contact Task Gauges today to discuss your requirements:

• Phone:
  • +91 98604 28052
  • +91 90960 92960
  • +91 97303 11253
• Email: info@taskgauges.in

Reach out to Task Gauges and take the first step toward achieving precision in your measurement needs.